電機共振高頻疲勞試驗機

High Frequency Pulsator POWER SWING MOT with a nominal load of

F = 100 kN
 Dynamic load = ±50kN, Static load = ±100kN

Mechanical set-up, inclusive the load frame with the vibration system, force transducer, etc.

Control-unit EXCITING MOT drive system for the resonance testing system

Software package EMOTION II with WINDOWS 7 ultimate, standard version in English language

22" TFT-Monitor

19"- Control unit with digital carriage free pre-amplifiers

Design table made out of CORIAN material

Documentation package: print function, 2 standard protocols, colour inkjet printer, standard ASCII export function for protocols

Graphic tool: Oscilloscope function, formulas, signals, run-up graph, multimeter with min/max function

UPS System: Uninterruptible Power Supply (approx. 5 min. PC working time which allows a controlled shut-down of the system after a power failure)

電機高頻共振疲勞試驗機

POWER SWING MOT ，標稱載荷100kN、250KN、300KN可選

動態載荷±50kN，靜態載荷±100kN

機械結構，包括帶有振動系統和力傳感器的承載框架

用于實現共振測試的控制機柜單元EXCITING MOT

軟件包EMOTION II，帶有英文WINDOWS 7操作系統

22" TFT 液晶顯示器

19"控制機柜，帶有數字前置放大器

控制柜臺面為可麗耐材質

 文件輸出：有2種標準的輸出格式，配置彩色打印機

 圖形工具： 示波器功能、加載信號圖形、試驗啟動過程圖形化展示
A.  High Frequency Pulsator POWER SWING MOT高頻動態疲勞試驗機技術資料 由濟南一諾專業技術工程師為您提供

The resonance-testing-machine POWER SWING is a universal testing-system with an unbalanced mass exciting system. The system provides fatigue testing capabilities for axial, bending and torsion load. The vibration system is designed as a three-mass-system. In order to vary the testing frequency additional masses are available. The dynamic drive is done by an unbalanced mass drive which drives the flexible SPRING ACTION system. The controlled static load is introduced by a gear motor which drives a ball screw spindle. The static drive unit is mounted beneath the mounting table and offers adjustable limit switches. In the set up mode the static drive unit can be operated with a manual control. The force value can be displayed on the display of the control unit. The test system can be used force, displacement or strain controlled.

The testing machine will be delivered with a flange-type load cell as standard. Additional transducers (displacement, strain) are available.

POWER SWING MOT電機共振高頻疲勞試驗機是通用的試驗系統，由不平衡電機提供激勵驅動。疲勞試驗機可進行軸向、彎曲和扭轉載荷的疲勞試驗（需配合夾具）。共振系統在3組質量體系的基礎上設計而成。動態載荷由不平衡電機加載，靜態載荷由齒輪/鏈條變速電機加載。

靜態驅動單元安裝在試驗臺下部，并且提供可調節的限位開關。靜態驅動單元可以手工控制，試驗載荷可以在控制系統的顯示器上顯示。系統可以以載荷、位移和應變控制來操作、試驗。試驗機在交貨時將會配置一個標準的法蘭盤形式的試樣。系統可以附加位移、應變傳感器。

The design of our high frequency pulsator series POWER SWING contains some innovations, described in the following:

特點

Test area and mounting table enlarged about 1.5 times

共振時外力做功的效率達到極大，此時系統內的彈性能與運動能互相轉化，外力僅用于克服阻尼力（相位相反）所以功耗極低。設備保證測量數據可靠性和準確度,安全穩定。

Huge testing strokes up to 8/10 mm

Frequency range 30…115 Hz, changing of the frequency range is possible

共振式疲勞試驗機由于工作頻率高，所用試驗時間可顯著縮短.電機共振式高頻動態疲勞試驗機頻率可達150Hz

Modern and ergonomic design

High optimum ergonomic

Digital controller with real-time processing

Usage of carrier-frequency measuring amplifier

Unsensitive to lateral forces, that means the POWER SWING is the worldwide unique Component resonance testing machine, which is also usable for asymmetrical gripping devices

Improved acoustic qualities, by build-in the swinging head into the system table and using sound insulation

Durable, fatigue strength proof and maintenance free dynamic excitation system with unbalanced motor drive

Extremely high accuracies

High control accuracy, due to optimized control routines

very accurate controlling of the static drive, due to servo drive

New extensive software – Modules for almost all applications

LCF tests

Classification according the Rainflow method

RANTEC-Technology, service load test simulation

Evaluation software LabMOTION for statistical analysis like s/n curves (Wöhler-curves) and stair case step tests

對于， 系統提供位移、頻率偏差檢測功能。在測試中，一旦試件萌生初始裂紋，共振頻率會發生偏移，一旦到達設定的頻率偏移值，會自動停機，同時可從監視器上實時檢測曲線可以觀察到頻率和載荷的變化。之后，通過探傷劑對試件探傷，很容易找到裂紋萌生位置和長度

Different layouts for test protocols available

Hierarchical operator management (definition of different usage rights, for example calibration function)

Digital working hour meter (free configurable with intervals, alerts for calibration, reset able)

Very easy and intuitive operation of the system

Extremely low testing costs (less than 1% compared to servohydraulic testing machines) 由于試件產生裂紋導致剛度下降進而引起共振頻率下降，據此控制系統可設置自動停機，如：共振頻率下降1Hz，系統判定為試件失效。這樣，一批試件的失效標準將統一，對均值壽命、標準差的估計更為準確。設備有安全停機和緊急停機保護功能,并在停機后加載系統自動卸載的功能

Automatically crack recognition, due to frequency drop method (resonance principle)設備不要求很大的場地，特殊設計的地基，運行中噪聲也很小，因此，便用方便，搬運容易、對環境污染小。設備可連續工作。